What Is Motor Rewinding?

Electric motors are crucial machine parts that are found in most machines. These components are vital in running moving machine parts. Electric motors often lose efficiency after many service hours because of the regular wear and tear. When the motors lose operational efficiency or breakdown, you have two options of getting your machines back to working status. You either refurbish the motor through the rewinding process or replace the whole motor or the damaged parts. Understanding the basic mechanics and operation of a motor will help you in choosing the right remedial process. So, how do electric motors work, and what’s motor rewinding?

Motor rewinding is a restorative or repair process that allows your motor to regain its functioning capacity and efficiency. Rewinding your motor may extend its lifespan for a few years. But the motor may not have optimum efficiency, and it may malfunction if the rewinding process wasn’t done well. So, what are the benefits of motor rewinding? Read on to learn how motor rewinding in UAE is beneficial for your machines and business.

Better Efficiency

Rewinding your motor may at times lead to a decline in its efficiency. But if you get a professional who uses modern rewinding techniques to do the job your motor may improve its efficiency. The rewinding process gets rid of damaged and old coils, which get replaced by new ones to generate the required amount of power. Oversized motors that improve reliability often have a decline in efficiency when the loading goes below 70%. The oversized motors cost more to operate and to solve this problem you can get your motor rewound to lower the operating expenses and improve the ROI, uptime, and reliability.

A Cost-Effective Option

If you can’t raise the funds needed to replace your inefficient or broken-down motor, then rewinding the motor may be the only affordable option to get your machine up and running. The rewinding process may cost approximately 40% of the cost that you’d incur when buying a new motor to replace the faulty one. Additionally, if your motor’s laminations aren’t spoilt, then a rewind of the motor would be the ideal solution. Rewinding is also a cost-effective option for large machines with fan-cooled enclosed motors with over 100hp.

An Eco-Friendly Option

Faulty motors increase operating costs because your machines continue to use and waste more energy when they use faulty and inefficient motors. Continuing to use such motors increases your power bills and power demand, which has a negative impact on the environment. Rewinding your faulty motors recycles the motor’s materials and reduces the waste that gets dumped in the environment. The process also reduces the demand and manufacture of new motors and thus leaving a low industrial carbon footprint for motor manufacturers.

Saves Energy

Are you worried about the rising electricity bills? Are your machines consuming more power than they used to in the past? If so, it’s time to check the efficiency of your motors and find out whether their wear and tear has diminished their efficiency. A faulty motor that runs in an inefficient way may waste energy and increase your electricity bills. But the motor rewinding process can improve your motor’s efficiency and take it back to its peak performance. The improvement can cut energy costs markedly and improve your ROI and bottom-line.

Saves Time

Are you experiencing significant downtime because of a broken-down or faulty motor? Do you lack the finances to replace a damaged or faulty electric motor on your machine? If your answer to these two questions is a yes, then your operations may grind to a halt for a long time till you can find the funds to buy a new motor. But choosing to rewind your motors often saves you time and it Is less expensive than a replacement. Rewinding your motor may take a few days, but securing the funds for a new motor may take a long time if you’re cash-strapped. The rewinding option offers a quick solution at a percentage of the total price you’d pay for a new motor. To get more advice and services on motor rewinding Call us now by visiting our site to get our contacts.